Palm Oil Production Line
The shredder is dedicated to the processing of empty fruit strands and is torn into fibrous form. Extruder will be strong extrusion of fiber materials, remove moisture, recovery of residual oil, the recovery rate of 5% for the oil refining plant to increase a lot of profit. The treated fiber is used as a fuel for power generation and converted into a cheap green energy source.
Tropical, subtropical regions palm oil palm oil, palm fruit is used to process raw materials of palm oil. In the process of palm oil processing produces a large number of empty fruit string, the waste easily pollute the environment and cause a lot of waste of resources.
The shredder is dedicated to the processing of empty fruit strands and is torn into fibrous form. Extruder will be strong extrusion of fiber materials, remove moisture, recovery of residual oil, the recovery rate of 5% for the oil refining plant to increase a lot of profit. The treated fiber is used as a fuel for power generation and converted into a cheap green energy source. It can also be used as a pulp raw material or as a fermented organic fertilizer.
Shredder and Extruder is a new product specially researched and developed by our company according to Southeast Asian palm oil refining industry. The shredder has strong effect on the fruit string. The extruding machine has high extruding force and strong dehydration ability. These two types of equipment are ideal for the processing of by-products of palm oil plants, which can realize the value-added utilization of palm wastes and protect the environment. The product has been widely used in Southeast Asia and South America, and the market demand for large space.
1.Palm Oil Production Line-pretreatment section:
Palm oil sterilizing section: Fresh palm fruit bunch are airtight sterilized in sterilizer. The purpose to prevent enzymes broken down, avoiding FFA content in oil further increase; Pretreatment peel, prepared for the follow-up processing; Pre-conditioning stone, reducing the damage kernel.
Picker palm fruit setcion: Remove the palm fruit from the bundle.
Boiling section oil palm fruit first carry out cooking before pressed, fruit sterilized must be re-heating for the soft pulp, and damage pulp cell structure.
2. Palm Oil Production Line-pressing section:
The process adopts the special screw oil press, so the palm nut is out with the dregs without damaging.
3. Palm Oil Production Line-clarification section:
The crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carries out continuous settlement, the whole divided into two parts: oil and sediment.
Oil is filtered and through the pump pumped into the storage tank for storing; Oil sediment is filtered and dirt oil separation, oil processed is for the second settlement, dirt oil mixture process clarification separation, Skim oil then carry out a second settlement, sewage pumps to sewage treatment pond for dealing with.
4. Palm Oil Production Line-palm nut treatment process/Centrifuge sieve
This process adopts the centrifuge siever to separate the nut and fibre and dregs.
5.Palm Oil Production Line-refinery.
The crude palm oil from the palm will be pumped into oil refinery units to produce cooking oil at various grades. We adopts advanced physical refinery technology, which is most methods for new CPO factory now.
The main operating process is including sedimentation/filtering, degumming, decolorization (bleaching), neutralization (removing free fatty acid) & deodorization with distillation, especially the fractionation process is necessary, which could get different liquid oil and fat. Different combination of steps and the treating degree of each step result in different grade cooking oil and salad oil.
6.Palm Oil Production Line-fractionate.
Fractionation of palm is important for getting different grade oil.
Oil is better to be stored in a storage tank with constant stirring so as to avoid solid fat sedimentation and to ensure even crude oil to be sent to the plant. The temperature inside the storage tank should be 10°C~20°C higher than the melting point of the oil fat. Before the RBD palm oil been sent to the crystallizer, it has to be processed tho-ugh a plate heat exchanger. This will heat the oil from 45°C to 70°C approximately, fu-lly melting the solid oil.
(2)Crystallization and crystal growing.
The temperature of oil slurry and water is measured and recorded. The water temperature is controlled by gradual program using a micro-information processor to ensure the crystallization in the pre-arranged cooling curves.
The time of crystallizing is adaptable due to required quality of the product. This can be conducted by the curve line in the computer in the control room. Extra big cooling area guarantees the maximum flexibility and easy handling. The crystal obtained is even and filterable with stable structure.
(3)Filteration in palm oil processing machines.